Fashion Intelligence Series | Module 3 of 6

Size & fit prediction:
The right size first time

How a collaborative-filtering model uses purchase history and return patterns to reduce the fit-related return rate for jeans from 38% to 31% - with a checkout widget.

Model scenario - fictional fashion company

This module is part of a six-part model calculation about a fictional mid-sized fashion company (1,800 SKUs, 18 markets). All figures, datasets, model metrics and euro amounts are entirely fictional - they illustrate the methodology and the kind of effect achievable. They are not results of real clients and not a performance promise. What values are achievable on your real data is established only in a pilot project.

01 The problem - "does not fit" is the #1 return reason

Why 34% of all jeans returns are due to incorrect size selection

Jeans are the most return-intensive garment: the return rate stands at 38%, with 34% attributed to "does not fit". The problem is not quality - it is uncertainty at the point of purchase. A "32/32" from Brand A fits completely differently than from Brand B. And within the same label, slim fit, straight and wide leg can vary by up to 2 dress sizes.

02 Model - collaborative filtering + body-shape matching

82%
Correct size prediction
-18%
Fit-related returns
38% → 31%
Jeans return rate
€1,61M
Saved return costs
Return rate by category: current vs. with size recommender
↳ The simplest quick win

The model calculation assumes: for 68% of fit-related returns, a correct size recommendation would have been sufficient. This is not AI magic - it is the systematic evaluation of data that already exists: which customer kept which size in which cut, and which they returned. The saving of €1.61M (61,824 avoided returns × €26) requires no hardware investment - only an algorithm in the checkout. Published vendor cases reach up to -20% on the overall return rate (Fit Analytics/Mammut) - our -18% relative reduction sits below that; the 38% baseline is an assumption (published: German market overall ~50%). For new customers without purchase history, the model falls back on category averages - full recommendation quality is reached from the second purchase onwards.

03 Next steps for your brand

① Returns data analysis

Export your returns data with size information. Calibration of the size run per SKU.

② Widget in shop

Size recommender as a widget on the product page: "Based on your previous purchases, we recommend size 31/32".

③ Size table correction

Automated detection of miscalibrated size tables. Report to product team: "SKU X runs 1.2 sizes too large."

All 6 modules: AI in fashion